Boiler Refractories - Resco Products

Boilers

The right refractory products used to line boilers play a key role in preventing heat loss and maximizing efficiency. Installing high-quality refractory products improves boiler safety operations and extends life span.

Resco provides high-quality extreme service castable industry-standard refractories. Fully customized solutions help prevent extended downtime and equipment failure. Your Resco Boiler specialist will evaluate the processes and conditions of your boiler.

Evaluating factors including spalling, chemical corrosion, and incorrect installation for improvement. Common signs are fractured or broken refractory tiles, boiler leaks, damaged seal joints, and difficulty maneuvering refractory doors.

Boiler Castable Refractory Products

Boilers require abrasion-resistant castables with the ability to be pumped, casted, or shotcreted. R-MAX PC is the ideal castable with a 70% alumina composition.  Forinsulating castablesQuikLite 3-35PC is an excellent choice for its low installed density and low thermal conductivity. 

Types of Boilers

  • Coal Fired Boilers
  • Natural Gas Fired Boilers
  • Waste-to-Energy Boilers
  • Circulating Fluid Bed Boilers
 
RELATED PRODUCTS
Cleaver brooks patch mortar is a wet, air setting, 44% alumina mortar.
Cleaver brooks patch mortar is a wet, air setting, 44% alumina mortar.
Conventional Castable

CleavercastArrow icon

Cleavercast is a conventional 40% alumina castable
Cleavercast is a conventional 40% alumina castable
Conventional Castable

EZ Cubed Lo-ErodeArrow icon

EZ CUBED® LO-ERODE® can be vibration cast or poured in addition to shotcreted and can be used at temperatures up to 2600°F. It is a shotcrete mix that will meet the tough property standards at 1500°F required by the hydrocarbon processing industry.
EZ CUBED® LO-ERODE® can be vibration cast or poured in addition to shotcreted and can be used at temperatures up to 2600°F. It is a shotcrete mix that will meet the tough property standards at 1500°F required by the hydrocarbon processing industry.
Dry Mortar

Fifty-Fifty MortarArrow icon

FIFTY-FIFTY is a Dry, Heat-Setting, Super Duty Mortar and is available in a dry powder form. When installing, mix with water to desired consistency.
FIFTY-FIFTY is a Dry, Heat-Setting, Super Duty Mortar and is available in a dry powder form. When installing, mix with water to desired consistency.
Pre-Cast Shapes

Gas Panel MixArrow icon

GAS PANEL MIX is used to produce lightweight, strong panels. They can be manufactured to a wide range of sizes to fit special industrial needs.
GAS PANEL MIX is used to produce lightweight, strong panels. They can be manufactured to a wide range of sizes to fit special industrial needs.
Pre-Cast Shapes

Glass Panel MixArrow icon

GLASS PANEL MIX is used to produce lightweight, strong, vermiculite panels. They can be manufactured to a wide range of sizes to fit special industrial needs.
GLASS PANEL MIX is used to produce lightweight, strong, vermiculite panels. They can be manufactured to a wide range of sizes to fit special industrial needs.
Conventional Castable

Pacocast 24TArrow icon

Pacocast 24T is 40% alumina, low iron castable designed to be more plastic than other conventional castables. This product can be used for patching linings and for installing by troweling or plastering rather than gunning or casting.
Pacocast 24T is 40% alumina, low iron castable designed to be more plastic than other conventional castables. This product can be used for patching linings and for installing by troweling or plastering rather than gunning or casting.
Low Cement Castable

ProGun LC 05SCG (UK)Arrow icon

ProGun LC 05SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
ProGun LC 05SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
Low Cement Castable

ProGun LC 10SCG (UK)Arrow icon

ProGun LC 10SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
ProGun LC 10SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
Low Cement Castable

ProGun LC 20SCG (UK)Arrow icon

ProGun LC 20SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
ProGun LC 20SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
Low Cement Castable

ProGun LC 28GMArrow icon

ProGUN® LC 28GM is a very refractory, low cement gunning mix targeted for general service to 2800°F
ProGUN® LC 28GM is a very refractory, low cement gunning mix targeted for general service to 2800°F
Low Cement Castable

ProGun LC 30GMArrow icon

ProGUN® LC 30GM is a very refractory, low cement gunning mix targeted for general service to 3000°F
ProGUN® LC 30GM is a very refractory, low cement gunning mix targeted for general service to 3000°F
Low Cement Castable

ProGun LC 30SCG (UK)Arrow icon

ProGun LC 30SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
ProGun LC 30SCG is a SiC castable that uses low cement binder technology with the gunite installation method.
Low Cement Castable

ProGun LC 50-7SCG (UK)Arrow icon

ProGun LC 50-7SCG is a low-cement gun mix with SiC addition. This product is designed to give excellent gunnability, low porosity, minimum linear change, and high fired strengths.
ProGun LC 50-7SCG is a low-cement gun mix with SiC addition. This product is designed to give excellent gunnability, low porosity, minimum linear change, and high fired strengths.
Low Cement Castable

ProGun LC 60-10SCG (UK)Arrow icon

ProGun LC 60-10SCG is a low-cement gun mix with SiC addition. This product is designed to give excellent gunnability, low porosity, minimum linear change, and high fired strengths.
ProGun LC 60-10SCG is a low-cement gun mix with SiC addition. This product is designed to give excellent gunnability, low porosity, minimum linear change, and high fired strengths.
Low Cement Castable

ProGun LC 60SCG (UK)Arrow icon

ProGun LC 60SCG is a SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance, non-wetting characteristics and high heat transfer of SiC make this product an excellent choice for riser lines and pre-heater sections in CEMENT PLANTS and in combustion zones in POWER GENERATION units exclusively. This tightly bonded SiC product greatly reduces (or eliminates) surface slagging and clinker/alkali build-up.
ProGun LC 60SCG is a SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance, non-wetting characteristics and high heat transfer of SiC make this product an excellent choice for riser lines and pre-heater sections in CEMENT PLANTS and in combustion zones in POWER GENERATION units exclusively. This tightly bonded SiC product greatly reduces (or eliminates) surface slagging and clinker/alkali build-up.
Low Cement Castable

ProGun LC 65SCG (UK)Arrow icon

ProGun LC 65SCG is a SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance, non-wetting characteristics and high heat transfer of SiC make this product an excellent choice for riser lines and pre-heater sections in CEMENT PLANTS and in combustion zones in POWER GENERATION units exclusively. This tightly bonded SiC product greatly reduces (or eliminates) surface slagging and clinker/alkali build-up.
ProGun LC 65SCG is a SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance, non-wetting characteristics and high heat transfer of SiC make this product an excellent choice for riser lines and pre-heater sections in CEMENT PLANTS and in combustion zones in POWER GENERATION units exclusively. This tightly bonded SiC product greatly reduces (or eliminates) surface slagging and clinker/alkali build-up.
Low Cement Castable

ProGun LC 85SCG (UK)Arrow icon

ProGun LC 85SCG is an 85% SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit.
ProGun LC 85SCG is an 85% SiC castable that uses low cement binder technology with the gunite installation method. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit.
Insulating Castable

PuroLite 30Arrow icon

PURO-LITE® 30 is a lightweight castable with a very low iron content for service to 3000°F. It can be used in direct exposure to flame or furnace gases, or as a backup for brick or castable. It is a low iron material with good resistance to carbon monoxide disintegration and thermal shock.
PURO-LITE® 30 is a lightweight castable with a very low iron content for service to 3000°F. It can be used in direct exposure to flame or furnace gases, or as a backup for brick or castable. It is a low iron material with good resistance to carbon monoxide disintegration and thermal shock.
Insulating Castable

PuroLite 30 (UK)Arrow icon

PURO-LITE® 30 is a lightweight castable with a very low iron content for service to 3000°F. It can be used in direct exposure to flame or furnace gases, or as a backup for brick or castable. It is a low iron material with good resistance to carbon monoxide disintegration and thermal shock.
PURO-LITE® 30 is a lightweight castable with a very low iron content for service to 3000°F. It can be used in direct exposure to flame or furnace gases, or as a backup for brick or castable. It is a low iron material with good resistance to carbon monoxide disintegration and thermal shock.
Low Cement Castable

QUIKTURN 50G (UK)Arrow icon

QUIKTURN 50G is a mullite-based, low cement, 50% alumina low cement gun mix that can be installed by conventional gunning methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.
QUIKTURN 50G is a mullite-based, low cement, 50% alumina low cement gun mix that can be installed by conventional gunning methods. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.
Low Cement Castable

QUIKTURN 60SCC (UK)Arrow icon

QUIKTURN 60SCC is a 60% Silicon Carbide based, ultra-low cement castable designed for vibration casting. This product is recommended for new and full lining repairs using anchored construction. Its High Thermal Conductivity makes it ideal for applications where high heat transfer is important. After the initial set, the furnace lining can be returned to operation without curing or the traditional controlled heating schedule. QUIKTURN 60SCC has excellent strength and abrasion resistance, resistance to thermal spalling & corrosion.
QUIKTURN 60SCC is a 60% Silicon Carbide based, ultra-low cement castable designed for vibration casting. This product is recommended for new and full lining repairs using anchored construction. Its High Thermal Conductivity makes it ideal for applications where high heat transfer is important. After the initial set, the furnace lining can be returned to operation without curing or the traditional controlled heating schedule. QUIKTURN 60SCC has excellent strength and abrasion resistance, resistance to thermal spalling & corrosion.
Low Cement Castable

QUIKTURN 60SCG (UK)Arrow icon

QUIKTURN 60SCG is a silicon carbide based, ultra-low cement gun mix. This product is recommended for both new linings and repairs to existing linings using anchored construction. After the initial set, the furnace lining can be returned to operation without curing or the traditional controlled heating schedule. QUIKTURN 60SCG has excellent strength, alkali and abrasion resistance.
QUIKTURN 60SCG is a silicon carbide based, ultra-low cement gun mix. This product is recommended for both new linings and repairs to existing linings using anchored construction. After the initial set, the furnace lining can be returned to operation without curing or the traditional controlled heating schedule. QUIKTURN 60SCG has excellent strength, alkali and abrasion resistance.
Chemically Bonded Castables

RESCOBOND 60SCG (UK) (Dense)Arrow icon

RESCOBOND 60SCG is a single component phosphate bonded containing 60% silicon carbide. It is a chemically setting refractory gunning mix which develops a quick set and can be heated shortly after installation to provide a fast “back on line” capability for your unit. It’s chemical bonding system provides adherence to existing refractory, making it an effective patching material. RESCOBOND 60SCG can be installed by gunning or hand-packing techniques.
RESCOBOND 60SCG is a single component phosphate bonded containing 60% silicon carbide. It is a chemically setting refractory gunning mix which develops a quick set and can be heated shortly after installation to provide a fast “back on line” capability for your unit. It’s chemical bonding system provides adherence to existing refractory, making it an effective patching material. RESCOBOND 60SCG can be installed by gunning or hand-packing techniques.
Conventional Castable

Rescocast 15HT (UK)Arrow icon

RESCOCAST 15HT uses a higher purity binder, resulting in better physical properties than RESCOCAST 15 and superior resistance to chemical attack, particularly in reducing atmospheres. It can be applied by trowelling, guniting or casting which makes it a very versatile refractory.
RESCOCAST 15HT uses a higher purity binder, resulting in better physical properties than RESCOCAST 15 and superior resistance to chemical attack, particularly in reducing atmospheres. It can be applied by trowelling, guniting or casting which makes it a very versatile refractory.
Conventional Castable

Rescocast 17Arrow icon

RESCOCAST 17 is a high temperature, high purity castable providing high strength and erosion resistance throughout its entire temperature range. It also has erosion resistant properties equal to those in the extreme service group of castables. Good physical properties and ease of application have made it a universally used product throughout all industries where high temperature and high strength are requirements.
RESCOCAST 17 is a high temperature, high purity castable providing high strength and erosion resistance throughout its entire temperature range. It also has erosion resistant properties equal to those in the extreme service group of castables. Good physical properties and ease of application have made it a universally used product throughout all industries where high temperature and high strength are requirements.
Conventional Castable

Rescocast 17 (UK)Arrow icon

RESCOCAST 17 is a high temperature, high purity castable providing high strength and erosion resistance throughout its entire temperature range. It also has erosion resistant properties equal to those in the extreme service group of castables. Good physical properties and ease of application have made it a universally used product throughout all industries where high temperature and high strength are requirements.
RESCOCAST 17 is a high temperature, high purity castable providing high strength and erosion resistance throughout its entire temperature range. It also has erosion resistant properties equal to those in the extreme service group of castables. Good physical properties and ease of application have made it a universally used product throughout all industries where high temperature and high strength are requirements.
Conventional Castable

RESCOCAST 17AC(HT) (UK)Arrow icon

RESCOCAST 17AC(HT) is a very high purity low iron, low silica, hydraulic setting castable with a maximum service temperature of 1870°C. RESCOCAST 17AC(HT) is an ideal choice for reducing atmospheres such as hydrogen and/or carbon monoxide. This is a casting grade product which has an extended working time ideal for vibration casting.
RESCOCAST 17AC(HT) is a very high purity low iron, low silica, hydraulic setting castable with a maximum service temperature of 1870°C. RESCOCAST 17AC(HT) is an ideal choice for reducing atmospheres such as hydrogen and/or carbon monoxide. This is a casting grade product which has an extended working time ideal for vibration casting.
Plastic

Rescoram A-45Arrow icon

RESCORAM A-45 is a super duty, air-setting, 3100°F service temperature plastic refractory that is used throughout the metals and power producing industries where higher temperature requirements demand a higher PCE or a more refractory material. It is manufactured using Pyrophyllite-Andalusite-Alumina materials which give the product unique long term hot load resistance.
RESCORAM A-45 is a super duty, air-setting, 3100°F service temperature plastic refractory that is used throughout the metals and power producing industries where higher temperature requirements demand a higher PCE or a more refractory material. It is manufactured using Pyrophyllite-Andalusite-Alumina materials which give the product unique long term hot load resistance.
Plastic

Rescoram A-45HCArrow icon

Rescoram A-45HC is a super duty, air-setting, plastic refractory that is designed primarily for high temperature boiler service. This product exceeds ASTM standard for PCE 32-1/2.
Rescoram A-45HC is a super duty, air-setting, plastic refractory that is designed primarily for high temperature boiler service. This product exceeds ASTM standard for PCE 32-1/2.
Plastic

Rescoram A-60Arrow icon

RESCORAM A-60 is a high alumina, air-setting, 3100°F service temperature plastic refractory that is used throughout the metals, power, cement, and lime producing industries where higher temperature requirements demand a more refractory material. It is manufactured using Pyrophyllite-Andalusite-Alumina materials which give the product unique long term hot load resistance.
RESCORAM A-60 is a high alumina, air-setting, 3100°F service temperature plastic refractory that is used throughout the metals, power, cement, and lime producing industries where higher temperature requirements demand a more refractory material. It is manufactured using Pyrophyllite-Andalusite-Alumina materials which give the product unique long term hot load resistance.
Plastic

Rescoram A-80Arrow icon

RESCORAM A-80 is a high alumina, air-setting, 3300°F service temperature plastic refractory that is used throughout the metals, power, cement and lime producing industries where higher temperature requirements demand a higher PCE or more refractory material.
RESCORAM A-80 is a high alumina, air-setting, 3300°F service temperature plastic refractory that is used throughout the metals, power, cement and lime producing industries where higher temperature requirements demand a higher PCE or more refractory material.
Plastic

Rescoram A-90Arrow icon

An air setting 90% alumina plastic. This product should be installed by pneumatic ramming.
An air setting 90% alumina plastic. This product should be installed by pneumatic ramming.
Low Cement Castable

Vibrocast 56SCHP (UK)Arrow icon

VIBROCAST 56SCHP is a SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the combustion zones of POWER GENERATION units and for the riser lines and preheater sections of CEMENT PLANTS. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. Vibrocast 56SCHP is best applied by hand packing.
VIBROCAST 56SCHP is a SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the combustion zones of POWER GENERATION units and for the riser lines and preheater sections of CEMENT PLANTS. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. Vibrocast 56SCHP is best applied by hand packing.
Low Cement Castable

Vibrocast 80SCArrow icon

VIBROCAST 80SC is an 80% SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. VIBROCAST 80SC is best applied by vibrate casting.
VIBROCAST 80SC is an 80% SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. VIBROCAST 80SC is best applied by vibrate casting.
Low Cement Castable

Vibrocast 80SC (UK)Arrow icon

VIBROCAST 80SC is an 80% SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. VIBROCAST 80SC is best applied by vibrate casting.
VIBROCAST 80SC is an 80% SiC castable that uses low cement binder technology. Its low porosity, excellent abrasion resistance and high heat transfer value make this product an excellent choice for the tube walls in the combustion zones of power generating units. The high heat transfer characteristic of the SiC reduces surface slagging and alkali build-up, thereby, improving the operating efficiency of your unit. VIBROCAST 80SC is best applied by vibrate casting.