Coke Oven Refractories - Resco Products

Coke Oven

Coke ovens convert coal into coke, a purer form of carbon. This process is completed within refractory lined ovens to achieve the necessary temperatures of 2000ºF - 2450ºF. It heats the coal but not combusting it while removing all volatile matter. The process takes many hours to achieve the proper quality of coke.

This usually results in about a 30% decrease in tonnage from the coal charged to coke produced. The refractory material is then quenched with water as soon as possible. This stops the burning of the coke and loss of product. Next, it transfers to the crushing and screening station where it's made into its final form. This form is then utilized as fuel for blast furnaces.

Resco provides a large variety of high-quality refractories including silica bricks. Silica refractories are designed to withstand high temperatures required by operating temperatures. Your specialist will ensure the refractory material sustain excellent mechanical strength and excellent volumetric stability.

Refractories for Coke Oven Repairs

Ceramic Welding Services

Resco Products provides experience high-quality ceramic welding powdersCO dust, and services. Our experienced team utilizes ceramic materials to repair damaged refractory and rebuild the structural integrity. Avoid large repairs and long unscheduled downtime. Optimal ceramic welding repairs result in no interruption in the production cycle, prolonged life of the welding area, and cost-effective.

 Flue - Missing needs repaired  Flue - Repaired RescoGun FS-CF

Patching Coke Ovens:

  • Jamb sprays - phosphate bonded
  • Fused silica jamb spray (Patent Pending)
  • Trowel patch and mortars
  • Gunite - conventional & fused silica/fine and coarse
  • Castables for jambs and general
  • Battery top repairs
  • Dry vibratables for floor leveling

Sealants for Coke Ovens:

  • Coke oven lid seal
  • Coke oven door seal
  • High-density ceramic rope
  • Drop sleeve gaskets
  • Grouting materials
  • Silica dust
  • Cold joint seal for goosenecks
 

Equipment used to repair Coke Ovens:

  • Jamb spray vessels
  • Door seal pumps
  • Gunite machines - rotary and pressure vessels
  • High-pressure grout pumps

Coke Oven Precast Shapes:

  • Door plugs
  • Charge hole castings
  • Flue castings
  • Fused silica wall shapes

Coke Oven Pressed Shapes:

  • Fused silica complete wall design original & modules
  • Fire clay brick
  • High-density wharf brick
  • Insulating fire brick

RELATED PRODUCTS
Wet Mortar

CB 3000Arrow icon

Processed Matls

CO DustArrow icon

CO DUST is a fine silica based powder designed for pressure dusting of coke oven walls. The low temperature fusion capability and the controlled average particle size of this product make it ideal for sealing cracks between oven walls and flues.
CO DUST is a fine silica based powder designed for pressure dusting of coke oven walls. The low temperature fusion capability and the controlled average particle size of this product make it ideal for sealing cracks between oven walls and flues.
Wet Mortar

Door SealArrow icon

DOOR SEAL is an silicate-based, liquid sealant that expands, when applied, to seal coke oven door sealing surfaces and virtually eliminates door emissions.
DOOR SEAL is an silicate-based, liquid sealant that expands, when applied, to seal coke oven door sealing surfaces and virtually eliminates door emissions.
Chemically Bonded Castables

EZ EST S99F PCArrow icon

EZ EST S99F PC is a colloidal silica bonded, fine-grained, high purity silica castable that can be installed by casting, pumping, or shotcreting methods. This product requires an additional liquid binder (EZ ADD binder) for mixing and installation.
EZ EST S99F PC is a colloidal silica bonded, fine-grained, high purity silica castable that can be installed by casting, pumping, or shotcreting methods. This product requires an additional liquid binder (EZ ADD binder) for mixing and installation.
Ceramic Welding Powder

Fireclay Weld PowderArrow icon

Ceramic Welding Powder

FS Silica Weld PowderArrow icon

Conventional Castable

HM 26 LIFArrow icon

HM 26 LIF is a Fine Grain, General Purpose Gunning Mix bonded with Low Iron Cement. HM 26 LIF can be used to repair and maintain Coke Oven Walls.
HM 26 LIF is a Fine Grain, General Purpose Gunning Mix bonded with Low Iron Cement. HM 26 LIF can be used to repair and maintain Coke Oven Walls.
Conventional Castable

HM 28 LIArrow icon

HM 28 LI is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60 % mullite content and a low iron calcium aluminate binder.
HM 28 LI is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60 % mullite content and a low iron calcium aluminate binder.
Conventional Castable

HM 28 LI COArrow icon

HM 28LI CO is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60% mullite content and a low iron calcium aluminate binder, designed for Coke Oven gunning
HM 28LI CO is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60% mullite content and a low iron calcium aluminate binder, designed for Coke Oven gunning
Conventional Castable

HM 28 LIF COArrow icon

HM 28LIF CO is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60% mullite content and a low iron calcium aluminate binder, designed for Coke Oven gunning
HM 28LIF CO is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60% mullite content and a low iron calcium aluminate binder, designed for Coke Oven gunning
Conventional Castable

HM 30 LIArrow icon

HM 30 LI is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60 % mullite content and a low iron calcium aluminate binder. HM 30 LI can be used in coke oven, blast furnace and other applications where reducing conditions may occur
HM 30 LI is a low iron refractory gunning mix based on hard fired alumina/silica aggregate of approximately 60 % mullite content and a low iron calcium aluminate binder. HM 30 LI can be used in coke oven, blast furnace and other applications where reducing conditions may occur
Wet Mortar

Jamb Coat FS PB DryArrow icon

JAMB COAT FS PB DRY is a Fused Silica-based, Phosphate-Bonded, Thermal Shock Resistant Refractory Coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
JAMB COAT FS PB DRY is a Fused Silica-based, Phosphate-Bonded, Thermal Shock Resistant Refractory Coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
Wet Mortar

Jamb Coat P 99Arrow icon

JAMB COAT P 99 is a premixed, phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a premixed, ready-to-use form.
JAMB COAT P 99 is a premixed, phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a premixed, ready-to-use form.
Coatings

Jamb Coat P DryArrow icon

JAMB COAT P DRY is a phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
JAMB COAT P DRY is a phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
Coatings

Jamb Coat PC DryArrow icon

JAMB COAT PC DRY is a phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
JAMB COAT PC DRY is a phosphate-bonded refractory coating developed for the spray maintenance of coke oven door jambs and brickwork in Coke Plants. This product is shipped in a dry, ready-to-mix form.
Wet Mortar

Lid SealArrow icon

LID SEAL is a high duty refractory sealant used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL is a fireclay-based slurry with a unique bonding system that achieves a strong seal This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL is a high duty refractory sealant used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL is a fireclay-based slurry with a unique bonding system that achieves a strong seal This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Wet Mortar

Lid Seal LWArrow icon

LID SEAL LW is a Lower Density Lid Sealant, which was developed for Easier Flow in Automatic Lid Luters in Coke Plants.This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL LW is a Lower Density Lid Sealant, which was developed for Easier Flow in Automatic Lid Luters in Coke Plants.This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Wet Mortar

Lid Seal LW WinterArrow icon

LID SEAL LW is a Lower Density Lid Sealant, which was developed for Easier Flow in Automatic Lid Luters in Coke Plants.This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL LW is a Lower Density Lid Sealant, which was developed for Easier Flow in Automatic Lid Luters in Coke Plants.This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Wet Mortar

Lid Seal SGArrow icon

LID SEAL SG is a high duty refractory coating used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL SG is a silica-based slurry with a unique bonding system that achieves a strong seal without the hard-to-remove buildup on metal castings. This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL SG is a high duty refractory coating used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL SG is a silica-based slurry with a unique bonding system that achieves a strong seal without the hard-to-remove buildup on metal castings. This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Wet Mortar

Lid Seal SG WinterArrow icon

LID SEAL SG is a high duty refractory coating used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL SG is a silica-based slurry with a unique bonding system that achieves a strong seal without the hard-to-remove buildup on metal castings. This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL SG is a high duty refractory coating used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL SG is a silica-based slurry with a unique bonding system that achieves a strong seal without the hard-to-remove buildup on metal castings. This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Wet Mortar

Lid Seal WinterArrow icon

LID SEAL is a high duty refractory sealant used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL is a fireclay-based slurry with a unique bonding system that achieves a strong seal This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
LID SEAL is a high duty refractory sealant used for sealing coke oven charging lids and stand pipe caps in Coke Plants. LID SEAL is a fireclay-based slurry with a unique bonding system that achieves a strong seal This product is shipped in a wet, ready-to-use form. Also, available in a winterized version.
Conventional Castable

Rescogun FS-CFArrow icon

RESCOGUN FS-CF is a cement free, high purity fused silica gun mix that is installed by conventional gunning methods. This gun mix was formulated for maintenance of coke ovens.
RESCOGUN FS-CF is a cement free, high purity fused silica gun mix that is installed by conventional gunning methods. This gun mix was formulated for maintenance of coke ovens.
Ceramic Welding Powders

Rescoweld FCArrow icon

RESCOWELD® FC is a Fireclay based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
RESCOWELD® FC is a Fireclay based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
Ceramic Welding Powders

Rescoweld FSArrow icon

RESCOWELD® FS is a Fused Silica based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
RESCOWELD® FS is a Fused Silica based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
Ceramic Welding Powders

Rescoweld SArrow icon

RESCOWELD® S is a Silica based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
RESCOWELD® S is a Silica based ceramic welding powder. This product should be used with the RESCO ceramic welding system.
Low Cement Castable

Unicrete 60 FlowzArrow icon

UNICRETE 60 FLOWZ is a self-flow, shotcretable, low cement castable. The properties of low cement castables are sensitive to the amount of mixing water used during casting. The best physical properties are achieved when mixing water is kept to a minimum, the material is mixed thoroughly and as much vibration as possible is used when casting.
UNICRETE 60 FLOWZ is a self-flow, shotcretable, low cement castable. The properties of low cement castables are sensitive to the amount of mixing water used during casting. The best physical properties are achieved when mixing water is kept to a minimum, the material is mixed thoroughly and as much vibration as possible is used when casting.
Pre-Cast Shapes

Uniform DS97Arrow icon

UNIFORM DS97 is a precast shape made using a low moisture, high silica castable bonded with high purity cement. This product's exceptional hot strength provides for maximum resistance to impact and abrasion.
UNIFORM DS97 is a precast shape made using a low moisture, high silica castable bonded with high purity cement. This product's exceptional hot strength provides for maximum resistance to impact and abrasion.
Pre-Cast Shapes

Uniform FS6Arrow icon

UNIFORM FS6 is a precast shape made with a fused silica base, low cement castable
UNIFORM FS6 is a precast shape made with a fused silica base, low cement castable
Pre-Cast Shapes

Uniform FS97Arrow icon

Low Cement Castable

Vibrocast 3000Arrow icon

VIBROCAST 3000 is an economical, Low Cement, 45% Alumina castable that can be installed by vibration cast methods only.
VIBROCAST 3000 is an economical, Low Cement, 45% Alumina castable that can be installed by vibration cast methods only.
Low Cement Castable

Vibrocast 50PCArrow icon

VIBROCAST 50PC is a Pumpable, Low Cement, 45% Alumina castable that can be installed by vibration casting, pumping, and shotcreting methods. It offers excellent resistance to alkalis and requires substantially less vibration than standard low cement castables.
VIBROCAST 50PC is a Pumpable, Low Cement, 45% Alumina castable that can be installed by vibration casting, pumping, and shotcreting methods. It offers excellent resistance to alkalis and requires substantially less vibration than standard low cement castables.
Low Cement Castable

Vibrocast 50PC (UK)Arrow icon

VIBROCAST 50PC is a Pumpable, Low Cement, 45% Alumina castable that can be installed by vibration casting, pumping, and shotcreting methods. It offers excellent resistance to alkalis and requires substantially less vibration than standard low cement castables.
VIBROCAST 50PC is a Pumpable, Low Cement, 45% Alumina castable that can be installed by vibration casting, pumping, and shotcreting methods. It offers excellent resistance to alkalis and requires substantially less vibration than standard low cement castables.