Burner Pipe Refractories

Burner Pipes

Burner pipes introduce fuel into the cement kiln where it ignites, creating heat for the process. Refractory castables line the outside of the burner pipe leading into the rotary kiln. These castables require proper refractoriness, good thermal shock resistance, alkali resistance, and strong abrasion resistance.

Selecting the right high-temperature refractory helps create an improved burner design reducing failures. A well-designed burner zone will extend the life of your refractory is extreme conditions.

Solution for Burner Pipes

The refractory lining for burner pipes can be zoned corresponding to the wear conditions, which may depend on the specific application. Examples of appropriate refractory products for burner pipes include QuikTurn 32-70 and R-Max castables.

Burner Pipe Rotary Kiln

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EZ Cubed 93LCArrow icon

EZ CUBED® 93LC is a Low Cement, 93% Alumina castable with High Abrasion Resistance. This product can be installed by vibration cast, self-flowing, pumping or shotcreting methods.
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EZ EST S99F PCArrow icon

EZ EST S99F PC is a colloidal silica bonded, fine-grained, high purity silica castable that can be installed by casting, pumping, or shotcreting methods. This product requires an additional liquid binder (EZ ADD binder) for mixing and installation.
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Kricon 32-70Arrow icon

KRICON® 32-70 is a 77% alumina, low iron castable with a 3200°F temperature limit. It offers improved slag resistance and positive reheat expansion at steel making temperatures to insure tight, crack-free linings in cast ladles and tundishes.
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Low Cement Castable

Quikturn 30 SCPCArrow icon

QUIKTURN 30 SCPC is a low cement, high alumina castable containing 35% silicon carbide that can be installed by vibration cast, pumping, and shotcreting methods. This castable was formulated for dust prone, cement preheater applications in the cement industry. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schedule. Refer to the recommended QUIKTURN heatup schedule for the initial heatup.
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Quikturn 32-70Arrow icon

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Quikturn 60 Z PCArrow icon

QUIKTURN 60Z PC is an ultra low cement 55% alumina castable with a zircon addition, that features excellent strengths, alkali resistance, abrasion resistance. The zircon addition increases resistance to cement dust buildup.
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Quikturn 60SFArrow icon

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Rescobond 3000Arrow icon

RESCOBOND 3000 is a chemically-bonded, air-setting, single component refractory castable. This product bonds to existing refractory and can be used in a variety of different applications including patching. To use, mix RESCOBOND 3000 with water and cast. It develops a quick set and can be heated shortly after installation.
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Rescocast 15Arrow icon

RESCOCAST 15 is a hydraulic-setting, general duty castable with moderate resistance to abrasion and thermal shock. It is used in applications where high strength, moderate erosion resistance, and medium insulation values are required. Its ease of application by troweling, casting, or guniting makes it a material that can be easily installed.
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Rescocast 17AC (UK)Arrow icon

RESCOCAST 17AC is a high temperature, high purity alumina conventional castable with only trace amounts of silica and iron oxide. The high purity of this castable makes it an ideal choice for reducing atmospheres containing hydrogen and/or carbon monoxide. This product should be installed using vibration casting methods.
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R-Max AZS PC QTArrow icon

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R-Max CArrow icon

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R-Max C (ESC)Arrow icon

R-MAX C is a Abrasion-Resistant, Low Cement 70% Alumina Castable. This castable should be installed by vibration casting only; specifically form vibration.
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Low Cement Castable

R-Max CZArrow icon

R-MAX C with Zircon is a high performance castable designed to provide maximum abrasion resistance and excellent strengths throughout all operating temperatures. R-MAX C can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a Zircon addition. The following data are based on vibration cast samples.
R-MAX C with Zircon is a high performance castable designed to provide maximum abrasion resistance and excellent strengths throughout all operating temperatures. R-MAX C can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a Zircon addition. The following data are based on vibration cast samples.
Low Cement Castable

R-Max PCArrow icon

R-MAX PC is a Pumpable, Abrasion-Resistant, 70% Alumina Castable. This castable can be installed by vibration casting, pumping, or shotcreting methods
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R-Max PC QTArrow icon

R-MAX PC QT is a Pumpable, Abrasion-Resistant, 80% Alumina Castable. This castable can be installed by vibration casting and pumping methods. Ideal applications for this castable are severe abrasion areas where refractory heatup is difficult to control.
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R-Max PC QT (UK)Arrow icon

R-MAX PC QT is a Pumpable, Abrasion-Resistant, 80% Alumina Castable. This castable can be installed by vibration casting and pumping methods. Ideal applications for this castable are severe abrasion areas where refractory heatup is difficult to control.
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R-Max Z PC QTArrow icon

R-MAX Z PC QT is a zircon-containing high performance castable designed to provide maximum abrasion resistance and excellent strengths. After the final set, this unique castable can be heated without the traditional ramp-and-hold heatup schdule. R-MAX Z PC QT can be installed by vibration casting methods, to maximize properties, or by pumpcasting methods. This product has been enhanced with a ZIRCON addition.
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